MINI-SYNC
  ROTARY
 
       
     
   
   
This photo shows my latest 120 bps sync rotary gap.  The rotor is only 3.25" dia.  The motor is a small 1800 rpm motor.  The base is 3.75" x 6.25" x 3/8" phenolic.  The second photo shows the rotor which is 1/8" phenolic, and uses a special adjustable hub feature which permits the phase to be set by rotating the rotor relative to the hub.  This gap was designed for a portable coil, so once I find the correct phase position, I'll tighten the four screws and leave the phase set that way.  The spinning electrodes are 1.25" x 1/4 - 28 bolts.  The third photo shows the copper ring attached behind the rotor, which connects all four spinning electrodes.  The fixed electrodes are 5/16" dia copper bars, and the two support posts are 3/4" dia aluminum.  Four spacers lift the motor slightly above the base to provide clearance for the rotor.  The motor came with a larger run capacitor, but I replaced it with a much smaller lower value capacitor which saves a lot of space and works well.  I installed this rotary onto my TT-42 TC as a test, and it performed well and gave the normal 42" sparks.